AeroConversions Manuals, Instruction Sheets, and Videos

Outstanding customer support is provided via a host of exceptionally-written technical manuals, instruction sheets, and videos for AeroConversions products. With the exception of the AeroVee Assembly DVD below, AeroConversions technical manuals can not be purchased separately from AeroConversions products. If you have lost a manual for a product that you already own, please contact our technical support staff to request a replacement.

If you experience problems using our technical publications, free telephone and email Technical Support is available to all AeroConversions customers.
 


 
AeroVee Assembly DVD:
 

Takes you through the AeroVee assembly process from start to finish, and shows you how simple and elegant the AeroVee is. 6 chapters approx. 45 minutes long.
$5 includes postage within the U.S.

 
View a Preview Clip of the AeroVee Assembly DVD
 


 
AeroVee 2.1 Assembly and Installation Manual:
 

 

Ships with all AeroVee engine kits. The AeroVee Assembly Manual offers detailed step-by-step procedures for assembling the AeroVee 2002 engine kit. The Assembly Manual features an assembly step check list and is richly illustrated with crystal-clear photographs and illustrations. AeroVee engine kits also ship with the companion AeroVee Assembly DVD to give you added confidence in assembly of your AeroVee engine.

The Sonex/AeroVee Installation Guide (now combined with AeroVee Assembly Manual) gives full firewall-forward instructions for installing your AeroVee using Sonex factory-tested and proven techniques and materials for guaranteed success. The Installation guide is specific to Sonex airframes, however the guide may be applied to any airframe for a clean and simple AeroVee installation that works.

Download: AeroVee 2.1 Assembly and Installation Manual (Revision Y last updated 09/11/14, 2.8mb PDF file) This is the current version of the AeroVee 2.1 Engine Assembly and Installation manual, and is subject to change without notice. Due to variations in the specific parts supplied with engine kits throughout its production, this manual may not accurately represent your particular engine if shipped prior to the date of this manual revision. Please direct specific questions related your particular engine to: techsupport@aeroconversions.com


 
AeroVee Manual Revisions and Supplemental Documentation:
 

   
Revision Log - AeroVee 2.1 Assembly and Installation Manual:
 
 

Download: AeroVee 2.1 Assembly and Installation Manual Revision Log (Revision Y last updated 09/11/14, 207kb PDF file)

This revision log records the changes that have been made to the AeroVee 2.1
Assembly manual. None of these changes are required to be performed on your particular engine, though some may enhance the reliability of certain assemblies. All required service items are listed on the AeroVee Service Bulletins page.

 

   
Top Mount Oil Cooler Installation Instructions:
 
 

Instruction Sheet detailing installation of a Top Mount Oil Cooler for Onex Single-Place Aircraft installations. Added to all AeroVee Assembly Manual Revision P (03/2012) and later.

This instruction sheet may be downloaded in Adobe PDF format.

 

   
AeroVee Engine Break-In Procedures:
 
 

Instruction Sheet detailing proper break-in procedures for AeroVee Engine Kits. Added to all AeroVee Assembly Manuals printed after 11/11/2009.

This instruction sheet may be downloaded in Adobe PDF format.

 

   
AeroVee Oil Specifications:
 
 

This update to the AeroVee Assembly manual details the approved oils for the AeroVee engine per Service Bulletin ACV-SB-103009. Added to all AeroVee Assembly Manuals printed after 10/30/2009.

This instruction sheet may be downloaded in Adobe PDF format.

 


 

AeroVee Valve Adjustment Video:
 
 

Click to Watch Video
This video tip, produced as part of the EAA Hints for Homebuilders series, details proper techniques for checking and adjusting the valves on your AeroVee engine. Note that this process is also detailed, step-by-step, in the AeroVee Assembly Manual provided with your AeroVee Engine Kit.
 


 

Trimming AeroVee Push Rods Video:
 
 

Click to Watch Video
This video tip, produced as part of the EAA Hints for Homebuilders series, details the proper techniques for measuring and trimming the steel pushrods when assembling the AeroVee Engine Kit.
 


 

AeroVee Ignition Timing Video:
 
 

Click to Watch Video
This video tip, produced as part of the EAA Hints for Homebuilders series, describes the technique for synchronizing the timing of the primary and secondary ignition modules on your AeroVee Engine. Note that this process is also detailed, step-by-step, in the AeroVee Assembly Manual provided with your AeroVee Engine Kit.
 

 
Recommended Reading at Overhaul: How to Rebuild Your Volkswagen Air-Cooled Engine:
 
  How to Rebuild Your Volkswagen Air-Cooled Engine by Tom Wilson, ISBN# 978-0-89586-225-9 is a highly recommended reference source for AeroVee Engine customers evaluating and servicing parts during the overhaul process. The 175-page illustrated handbook can be purchased from Amazon.com or from many other online bookstores.

 
Sonex/Jabiru Installation Guide:
 

 

Ships with all AeroConversions Jabiru Cooling Baffle Kits. The Sonex/Jabiru Installation Guide gives full firewall-forward instructions for installing your Jabiru engine using Sonex factory-tested and proven techniques and materials for guaranteed success. The Installation guide is specific to Sonex airframes for a clean and simple Jabiru installation that works, and much of the information can be readily applied to installation in other airframes.

The installation guide features step-by-step instructions, firewall-forward hardware and accessory shopping lists, and crystal-clear photographs and illustrations. Note: This manual is not available for download. It must be purchased as-part of the AeroConversions Jabiru Cooling Baffle Kit. If you need a replacement manual, please contact: techsupport@aeroconversions.com


 
AeroInjector Owners Manual:
 

 

The AeroInjector Owners Manual is an absolute must-have for all AeroConversions AeroInjector owners or maintenance technicians responsible for working on AeroInjector equipped aircraft. The manual gives installation and tuning instructions applicable to installation of the AeroInjector on any engine/airframe combination. Following the manual will help customers avoid common mistakes and will ensure successful installation and tuning of your AeroInjector.

Download: AeroInjector Owners Manual (Revision D last updated 03/13, 1.3mb PDF file) This is the current version of the AeroInjector Owners Manual, and is subject to change without notice. Please direct specific questions related your AeroInjector to: techsupport@aeroconversions.com

Have the previous-model AeroConversions AeroCarb?
Download: AeroCarb Owners Manual (Revision I last updated 03/14/13, 1.0mb PDF file) This AeroCarb Owners Manual represents the majority of the AeroCarbs manufactured prior to the product being redesigned and re branded "AeroInjector". Very early AeroCarbs still in use may have significant differences from what is represented in this manual. If you need assistance with an older AeroCarb, please contact Tech Support at: techsupport@aeroconversions.com


 
AeroConversions Air Filter Assembly Installation:
 

Single-page instruction sheet detailing installation of the AeroConversions Air Filter Assembly on the AeroCarb.

This instruction sheet may be downloaded in Adobe PDF format. (Revision NC last updated 05/31/06, 278kb PDF file)
 


 
AeroConversions CHT Probe Installation:
 

Detailed installation instructions for AeroConversions CHT Probes. Includes step-by-step instructions and enough general information to accomodate installation in a wide range of aircraft.

This instruction sheet may be downloaded in Adobe PDF format. (Revision A last updated 03/19/13, 376kb PDF file)


 
AeroConversions Oil Separator Installation:
 

Detailed installation instructions for the AeroConversions Oil Separator. Includes step-by-step instructions and enough general information to accomodate installation in a wide range of aircraft.

This instruction sheet may be downloaded in Adobe PDF format. (Revision B last updated 03/26/13, 382kb PDF file)


 
AeroConversions Throttle Quadrant Installation:
 

Detailed installation instructions for the AeroConversions Throttle Quadrant and Throttle Quadrant ST. Includes step-by-step instructions and enough general information to accomodate installation in a wide range of aircraft.

This instruction sheet may be downloaded in Adobe PDF format. (Revision F last updated 01/16/14, 585kb PDF file)


 
AeroConversions Trim System Installation:
 

Detailed installation instructions for the AeroConversions Trim System. Includes step-by-step instructions and enough general information to accomodate installation in a wide range of aircraft.

This instruction sheet may be downloaded in Adobe PDF format. (Revision C last updated 03/01/13, 615kb PDF file)


 
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